Sea Ray 425 Sundancer Owner's Manual

i40 Sundancer® (425 Sundancer®)Congratulations on becoming the new owner of theworld’s most prestigious yacht. We at Sea Ray®Boats, Inc. welcome you

40 Sundancer® (425 Sundancer®)x40 DA OWNER’S MANUAL • TABLE OF CONTENTSSECTION 8 • SERVICE INFORMATION1. Summary Guide for Inspection, Service andMai

40 Sundancer® (425 Sundancer®)5.4SECTION 5 • FUEL SYSTEMLIDT-HANDLETURBINESEE-THRU BOWLHEAT DEFLECTORDRAIN PLUGFEHGJIRACOR® FUEL FILTER MAINTENANCE(FI

5.5SECTION 5 • FUEL SYSTEM40 Sundancer® (425 Sundancer®)7. Insert the new filter element with a slowdownward twisting motion.8. Fill the filter with c

40 Sundancer® (425 Sundancer®)5.6SECTION 5 • FUEL SYSTEMTHIS PAGE WAS INTENTIONALLY LEFT BLANK

6.1SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)1. DC SYSTEMThe 12 volt direct current (DC) electrical systemderives its power from the

40 Sundancer® (425 Sundancer®)6.2SECTION 6 • ELECTRICAL SYSTEMAlways disconnect battery cables before doing anywork on the engine's electrical sy

6.3SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)! DANGER• Never use an open flame in the batterystorage area.• Avoid striking sparks n

40 Sundancer® (425 Sundancer®)6.4SECTION 6 • ELECTRICAL SYSTEMMAIN DC BREAKER PANEL(FIG. 6.4.1)NOTE: Panel layout and labeling are subject to variance

6.5SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)MAIN BATTERY AND GENERATOR SWITCHES(FIG. 6.5.1)LATCHING SOLENOIDS (GAS)(FIG. 6.5.2)PORT

40 Sundancer® (425 Sundancer®)6.6SECTION 6 • ELECTRICAL SYSTEMBOW THRUSTER LATCHING SOLENOID(FIG. 6.6.1)BOW THRUSTER FUSEBOW THRUSTER LATCHINGSOLENOID

6.7SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)WINDLASS BREAKER(FIG. 6.7.1)WINDLASS BREAKERMAIN BATTERY SOLENOID BOXFORWARD BILGECOMPON

xi40 Sundancer® (425 Sundancer®)Information in this publication is based upon the latest product specifications available at printing. Sea Ray® Boats

40 Sundancer® (425 Sundancer®)6.8SECTION 6 • ELECTRICAL SYSTEMUnder no circumstances override the sourceselect system.! WARNINGEXTREME HAZARD – Swim

6.9SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)The main breakers may trip if there is a surge inline voltage, an electrical storm or an

40 Sundancer® (425 Sundancer®)6.10SECTION 6 • ELECTRICAL SYSTEMAC MAIN DISTRIBUTION PANEL(FIG. 6.10.1)NOTE: Panel layout and labeling are subject to v

6.11SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)DC MAIN DISTRIBUTION PANEL(FIG. 6.11.1)NOTE: Panel layout and labeling are subject to v

40 Sundancer® (425 Sundancer®)6.12SECTION 6 • ELECTRICAL SYSTEM13. SHORE POWERA. SHORE POWER CORDSThe 40 DA is equipped with dual 30AMP/ 120V/60 cycle

6.13SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)15. HALOGEN LIGHTINGYour 40 DA uses 12 voltHalogen lights as the primarylighting system

40 Sundancer® (425 Sundancer®)6.14SECTION 6 • ELECTRICAL SYSTEMA. INTERNATIONAL RECEPTACLEAll readily accessible 220V outlets are protectedby a Residu

6.15SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)Replace zinc anodes if they are corroded 50% ormore.! CAUTIONZinc anodes generally re

40 Sundancer® (425 Sundancer®)6.16SECTION 6 • ELECTRICAL SYSTEMBILGE HARNESS(FIG. 6.16.1)Drawing No. 09-801 (1 of 4)LKJIAEBGCFDPORT FUEL TANK SENDERPO

6.17SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)BILGE HARNESS(FIG. 6.17.1)Drawing No. 09-801 (3 of 4)ROUTE TO WINDLASSSALON PHONESTEREO

40 Sundancer® (425 Sundancer®)xiiTHIS PAGE WAS INTENTIONALLY LEFT BLANK

40 Sundancer® (425 Sundancer®)6.18SECTION 6 • ELECTRICAL SYSTEMGENERATOR HARNESS (GAS)(FIG. 6.18.1)Drawing No. 09-819 (1 of 2)DC DISTRIBUTION PANELSYS

6.19SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)PORT CABIN HARNESS(FIG. 6.19.1)Drawing No. 09-821 (1 of 3)COCKPIT RECEPTACLEMID STRM HA

40 Sundancer® (425 Sundancer®)6.20SECTION 6 • ELECTRICAL SYSTEMPORT CABIN HARNESS(FIG. 6.20.1)Drawing No. 09-821 (2 of 3)MICROWAVE RECEPTACLETV/DVD RE

6.21SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)EDCBAJIHGFKLMRQPONVSMID STRM RECEPTACLECONTROL STATION DROP-OFFSMDP COMPONENT BOARDSMAI

40 Sundancer® (425 Sundancer®)6.22SECTION 6 • ELECTRICAL SYSTEMPORT COCKPIT HARNESS(FIG. 6.22.1)Drawing No. 09-835 (1 of 2)ROUTE TO PORT RUDDER POSTST

6.23SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)EDCBAJIHGFKLMNSTBD FWD COCKPIT LIGHTPORT FWD COCKPIT LIGHTSATELLITE STEREO ANTENNA (OPT

40 Sundancer® (425 Sundancer®)6.24SECTION 6 • ELECTRICAL SYSTEMSALON CEILING HARNESS(FIG. 6.24.1)Drawing No. 09-845HATCH LIFT INTERLOCK SWITCHSALON EN

6.25SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)DCBA SPOTLIGHT MODULEWINDLASS CONTROL SOLENOIDWINDLASS MOTORWINDLASS FOOT SWITCHESHARDT

40 Sundancer® (425 Sundancer®)6.26SECTION 6 • ELECTRICAL SYSTEMTHIS PAGE LEFT INTENTIONALLY BLANK

6.27SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)DC WIRING SCHEMATIC(FIG. 6.27.1)Drawing No. 09-601 (1 of 5) REVISION 3

1.1SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)Information which is important to proper operationor maintenance, but is not hazard-related.NOTICED

40 Sundancer® (425 Sundancer®)6.28SECTION 6 • ELECTRICAL SYSTEMDC WIRING SCHEMATIC(FIG. 6.28.1)Drawing No. 09-601 (2 of 5) REVISION 3

6.29SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)DC WIRING SCHEMATIC (GAS)(FIG. 6.29.1)Drawing No. 09-601 (3 of 5) REVISION 1

40 Sundancer® (425 Sundancer®)6.30SECTION 6 • ELECTRICAL SYSTEMDC WIRING SCHEMATIC (DIESEL)(FIG. 6.30.1)Drawing No. 09-601 (4 of 5)

6.31SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)Drawing No. 09-601 (5 of 5) REVISION 3DC WIRING SCHEMATIC(FIG. 6.31.1)

40 Sundancer® (425 Sundancer®)6.32SECTION 6 • ELECTRICAL SYSTEMCABIN DC WIRING SCHEMATIC(FIG. 6.32.1)Drawing No. 09-602 (1 of 2) REVISION 1

6.33SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)CABIN DC WIRING SCHEMATIC(FIG. 6.33.1)Drawing No. 09-602 (2 of 2)

40 Sundancer® (425 Sundancer®)6.34SECTION 6 • ELECTRICAL SYSTEMMAIN NEGATIVES, GROUNDING, AND BONDING SCHEMATIC(FIG. 6.34.1)Drawing No. 09-603

6.35SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)ENGINE HARNESS SCHEMATIC(FIG. 6.35.1)Drawing No. 09-604 REVISION 1

40 Sundancer® (425 Sundancer®)6.36SECTION 6 • ELECTRICAL SYSTEMSYSTEMS MONITOR WIRING DIAGRAM(FIG. 6.36.1)Drawing No. 09-606

6.37SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)Drawing No. 09-610WINDLASS SCHEMATIC(FIG. 6.37.1)

40 Sundancer® (425 Sundancer®)1.2SECTION 1 • SAFETY2. LEGALLY MANDATED MINIMUMREQUIRED EQUIPMENTConsult your national boating law enforcementagency.T

40 Sundancer® (425 Sundancer®)6.38SECTION 6 • ELECTRICAL SYSTEMDrawing No. 09-613 REVISION 1TV & STEREO ANTENNA SCHEMATIC(FIG. 6.38.1)

6.39SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)SATELLITE STEREO WIRING DIAGRAM(FIG. 6.15.1)Drawing No. 09-615 REVISION 1

40 Sundancer® (425 Sundancer®)6.40SECTION 6 • ELECTRICAL SYSTEMBOW THRUSTER SCHEMATIC(FIG. 6.39.1)Drawing No. 09-616

6.41SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)AC WIRING SCHEMATIC (STANDARD 120VOLT 60HZ)(FIG. 6.40.1)Drawing No. 09-630 REVISION 2

40 Sundancer® (425 Sundancer®)6.42SECTION 6 • ELECTRICAL SYSTEMAC WIRING SCHEMATIC (OPTIONAL 220VOLT 50HZ)(FIG. 6.41.1)Drawing No. 09-632

6.43SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)AC WIRING SYSTEM WIRING DIAGRAM(FIG. 6.40.1)Drawing No. 09-640

40 Sundancer® (425 Sundancer®)6.44SECTION 6 • ELECTRICAL SYSTEMSMARTCRAFT SYSTEM WIRING DIAGRAM (GAS)(FIG. 6.42.1)Drawing No. 09-701 REVISION 2

6.45SECTION 6 • ELECTRICAL SYSTEM40 Sundancer® (425 Sundancer®)STEREO WIRING DIAGRAM(FIG. 6.43.1)Drawing No. 09-611

40 Sundancer® (425 Sundancer®)6.46SECTION 6 • ELECTRICAL SYSTEMINTERCONNECT DIAGRAM(FIG. 6.44.1)Drawing No. 09-622 REVISION 2

7.1SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)1. LAYOUT AND ACCESSORIESFigures 7.18.1 and 7.19.1 identify the location andarrang

1.3SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)portable extinguishers at hand and ready to use incase the fire reignites. Do not breathe fumes orv

40 Sundancer® (425 Sundancer®)7.2SECTION 7 • ACCESSORIES AND OPTIONSlocated on the port hanging closet wall. Theremovable air filter can be accessed b

7.3SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)A. WATER TANKThe 100 gallon water tank is located between theport and starboard fu

40 Sundancer® (425 Sundancer®)7.4SECTION 7 • ACCESSORIES AND OPTIONSThe even flow of water gives better control of hotwater adjustment at the faucet.T

7.5SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)E. WATER HEATERThe 11 gallon (41.6 liters) water heater is locatedforward of the w

40 Sundancer® (425 Sundancer®)7.6SECTION 7 • ACCESSORIES AND OPTIONSF. DOCKSIDE WATER INLETThe dockside water inlet, located in the transomstorage, po

7.7SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)starboard inboard stringers. Gray water from thehead systems, galley systems and s

40 Sundancer® (425 Sundancer®)7.8SECTION 7 • ACCESSORIES AND OPTIONSstandards further state that this shall not beconstrued to prohibit the carriage o

7.9SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)C. HOLDING TANK OPERATIONHolding tank (Figure 7.8.1) fluid level indicatorsare loc

40 Sundancer® (425 Sundancer®)7.10SECTION 7 • ACCESSORIES AND OPTIONS7. COMMUNICATION SYSTEMThe 40 DA is equipped with a land-line telephoneconnection

7.11SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)D. DOCKSIDE TELEVISION HOOKUPFor television reception dockside, attach thedocksid

40 Sundancer® (425 Sundancer®)1.4SECTION 1 • SAFETYFigure 1.3.1 gives examples of boat operatingconditions that can lead to high concentrations ofcar

40 Sundancer® (425 Sundancer®)7.12SECTION 7 • ACCESSORIES AND OPTIONSFIREDIESEL AUTOMATIC FIRE EXTINGUISHER INDICATOR(FIG. 7.12.2)9. AUTOMATIC FIRE EX

7.13SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)After the engine room has been inspected and ithas been determined safe and you a

40 Sundancer® (425 Sundancer®)7.14SECTION 7 • ACCESSORIES AND OPTIONS10. BOW THRUSTER (OPTIONAL)The bow thruster is electrically driven and givesthe o

7.15SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)VACUUM CLEANERSALON SOFAVACUUM VENTVACUUM INLETCENTRAL VACUUM SYSTEM (OPTIONAL)(F

40 Sundancer® (425 Sundancer®)7.16SECTION 7 • ACCESSORIES AND OPTIONS17. CONVERTIBLE SOFASThe sofas in both the salon and aft stateroom areascan be co

7.17SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)B. STORAGE:• Do not fold or store any of the canvas set pieceswhile wet. All can

40 Sundancer® (425 Sundancer®)7.18SECTION 7 • ACCESSORIES AND OPTIONS22. FLOOR PLANINTERIOR(FIG. 7.18.1)IHGFEDCBMASTER STATEROOMMASTER STATEROOM A/C U

7.19SECTION 7 • ACCESSORIES AND OPTIONS40 Sundancer® (425 Sundancer®)FLOOR PLANGENERAL DECK LAYOUT(FIG. 7.19.1)IHGFEDCBANCHOR CHUTEWINDLASSDECK HATCHS

40 Sundancer® (425 Sundancer®)7.20SECTION 7 • ACCESSORIES AND OPTIONSTHIS PAGE WAS INTENTIONALLY LEFT BLANK

8.1SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)Routine inspection, service and maintenance ofyour boat’s syst

1.5SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)(FIG. 1.5.2)(FIG. 1.5.3)(FIG. 1.5.4)(FIG. 1.5.1)Near-Shore Life Vest (Type II)“keyhole” vest with f

8.2SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)SUMMARY GUIDE FOR INSPECTION, SERVICE AND MAINTENANCE*Use in s

8.3SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)2. USEFUL SERVICE INFORMATIONOWNERHOME PORTBOAT NAMEREGISTRATI

8.4SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)3. INSPECTION, SERVICE ANDMAINTENANCE PROTOCOLA. BILGE A REAMa

8.5SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)B. TOPSIDE AND SUPPLIESOnce a year, you should undertake a tho

8.6SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)E. WATER SYSTEM• Turn ON the WATER SYSTEM switch.• Open water

8.7SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)F. FUEL SYSTEMSGASOLINE:• Fill fuel tank with gasoline and the

8.8SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)SEACOCK(FIG. 8.8.1)OPENHOSEHOSE CLAMPSCLOSEDSEACOCKHANDLESEACO

8.9SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)10. QUICK REFERENCE CHECKLISTAs the owner/operator of a Sea Ra

8.10SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)QUICK REFERENCE CHECKLIST (CONT’D)*If engine fails to start,

8.11SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)C. WHILE UNDERWAYGENERAL1. Passengers/Crew ...

40 Sundancer® (425 Sundancer®)1.6SECTION 1 • SAFETY• Tool kit:- Assorted screwdrivers (Phillips and flat blade)- Pliers (regular, vise-grip, and tong

8.12SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)QUICK REFERENCE CHECKLIST (CONT’D)3. Ignition ...

8.13SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)QUICK REFERENCE CHECKLIST (CONT’D)Do not run the generator or

8.14SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)11. AFTER MARKET EQUIPMENT CHECKLISTAny safety or operational

8.15SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)12. MAINTENANCE LOGFollow the recommended maintenance listed

8.16SECTION 8 • REQUIRED INSPECTION, SERVICE ANDMAINTENANCE40 Sundancer® (425 Sundancer®)MAINTENANCE LOG (CONT’D)Date Maintenance Description Engine H

40 Sundancer® (425 Sundancer®)9.1SECTION 9 • CARE & REFINISHING1. MAINTENANCE & RECONDITIONINGYour new boat has been designed to provide youwi

40 Sundancer® (425 Sundancer®)9.2SECTION 9 • CARE & REFINISHING6. CARE FOR BOTTOM PAINTFrom time to time a slight algae or slime formson all vesse

40 Sundancer® (425 Sundancer®)9.3SECTION 9 • CARE & REFINISHING7. BILGE/ENGINE COMPARTMENT1. Pump the bilges dry and remove all loose dirt.Be sure

40 Sundancer® (425 Sundancer®)9.4SECTION 9 • CARE & REFINISHING10. ACRYLIC PLASTIC SHEETING(PLASTIC GLASS)Never use a dry cloth or duster or glass

Index 1INDEX40 Sundancer® (425 Sundancer®)SYMBOLS12 Volt Accessory Receptacle ...2.25, 6.84-in-1 Multigauge ...

1.7SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)The information present on the certification platedoes not relieve the operator from responsibility

40 Sundancer® (425 Sundancer®)Index 2INDEXIIce Maker ... 7.14Inspection Guide ...

Index 3INDEX40 Sundancer® (425 Sundancer®)WWarning Label Locations ... 1.17Warranty ...

40 Sundancer® (425 Sundancer®)Index 4INDEXTHIS PAGE LEFT INTENTIONALLY BLANK

40 Sundancer® (425 Sundancer®)iiTHIS PAGE LEFT INTENTIONALLY BLANK

40 Sundancer® (425 Sundancer®)1.8SECTION 1 • SAFETYYour passengers are relying on you to operate andmaneuver the boat safely so that they are not ind

1.9SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)D. Sheltered watersMaximum wind speed: 15 knots (18 mph)Maximum wave height: 0.5 meters (1.5 feet)B

40 Sundancer® (425 Sundancer®)1.10SECTION 1 • SAFETYof the tide times where appropriate.If you are in an unfamiliar area without knowledgeof the haza

1.11SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)All boaters have a legal obligation to help otherboaters who are in distress, as long as rendering

40 Sundancer® (425 Sundancer®)1.12SECTION 1 • SAFETY• Keep the victim constantly in sight.• When almost alongside, stop the engine in gearto prevent

1.13SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)F. G ROUNDINGIn the event of running aground:• Check for leaks. If water is coming in, stop theint

40 Sundancer® (425 Sundancer®)1.14SECTION 1 • SAFETY18. NAUTICAL TERMSAbeam – object 90 degrees to center line on eitherside of boat.Abaft – a point

1.15SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)FOR BOATS WITH VACUFLUSH® HEADS ONLYDo not place facial tissues, paper towels or sanitarynapkins i

40 Sundancer® (425 Sundancer®)1.16SECTION 1 • SAFETYC. EXCESSIVE NOISEMany areas regulate noise limits. Even if thereare no laws, courtesy demands t

1.17SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)20. KEY TO SYMBOLS ON CONTROLS &PRINTSThese symbols may be found on your controls andgauges an

iii40 Sundancer® (425 Sundancer®)INTRODUCTION1. THIS MANUALThe material here and in the rest of the Owner’sManual Packet:• Gives you basic safety inf

40 Sundancer® (425 Sundancer®)1.18SECTION 1 • SAFETYSave Our SeasIt is illegal to dump plastic trash anywhere into the ocean or navigable watersof th

1.19SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)WARNING LABEL LOCATIONS(FIG. 1.19.1)MRP 852558 SR-140FORE AND AFT SUN PADS SHOULD NOTBE USED WHEN

40 Sundancer® (425 Sundancer®)1.20SECTION 1 • SAFETYTRANSOM WALLCOMPONENT BOARDWARNING LABEL LOCATIONS(FIG. 1.20.1)MRP 852616 SR-124INSIDE COMPARTMENT

1.21SECTION 1 • SAFETY40 Sundancer® (425 Sundancer®)WARNING LABEL LOCATIONS(FIG. 1.21.1)AVOID SERIOUS INJURY OR DEATH FROM CARBON MONOXIDEEXHAUST FUME

40 Sundancer® (425 Sundancer®)1.22SECTION 1 • SAFETYTHIS PAGE WAS INTENTIONALLY LEFT BLANK

2.1SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)SLING STRAPSSLING TAGSLING TAGPROPER LIFTING AND STORAGE OF THE 40 DA(FIG. 2.1.2)

40 Sundancer® (425 Sundancer®)2.2SECTION 2 • GENERAL BOAT ARRANGEMENTCORRECT SUPPORT(NO GAP BETWEENHULL AND CRADLE)INCORRECT SUPPORT(GAP CREATES UNDUE

2.3SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)PASSENGER LOCATIONS (COCKPIT & DECK)(FIG. 2.3.1)WORKING DECK(DECK AREA INTEND

40 Sundancer® (425 Sundancer®)2.4SECTION 2 • GENERAL BOAT ARRANGEMENTBOAT DIMENSIONS AND CLEARANCES(FIG. 2.4.1)Overall Lengthw/swim platform ---------

2.5SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)GENERAL DECK LAYOUT(FIG. 2.5.1)IHGFEDCBANCHOR/ANCHOR CHUTEBOW STORAGE LOCKERWINDL

40 Sundancer® (425 Sundancer®)iv6. HULL IDENTIFICATION NUMBER(HIN)The “Hull Identification Number” located on thestarboard side of the transom, is th

40 Sundancer® (425 Sundancer®)2.6SECTION 2 • GENERAL BOAT ARRANGEMENTCABIN LAYOUT(FIG. 2.6.1)IHGFEDCBMASTER STATEROOM BUNKACCESS HATCH FOR MASTERSTATE

2.7SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)SPOILER(FIG. 2.7.1)FEDCBSTEREO SPEAKERRADAR W/RAYCHART GPS ANTENNA(OPTIONAL)SEA R

40 Sundancer® (425 Sundancer®)2.8SECTION 2 • GENERAL BOAT ARRANGEMENT01234RPMX100001234RPMX1000POWERENTERCLEARMENUMARKALARMSRANGEDISPLAYMODF/ CF/ C00P

2.9SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)+-PWRNAVIGATORF/ CF/ C00PSI/kPPSI/kP280250175100100806018141210EF1/20408014042001

40 Sundancer® (425 Sundancer®)2.10SECTION 2 • GENERAL BOAT ARRANGEMENTWASHER VENT ELECT RADAR AUTOPILOT24V BOWTHRUSTERWINDLASSMAIN CONTROL ACCYPORT

2.11SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)STARBOARD THROUGH-HULL FITTINGS(FIG. 2.11.1)PORT THROUGH-HULL FITTINGS(FIG. 2.11

40 Sundancer® (425 Sundancer®)2.12SECTION 2 • GENERAL BOAT ARRANGEMENTDCBAGFEIHGENERATOR PICKUPSTARBOARD RUDDER POSTPORT SHAFT LOGENGINE ROOM BULKHEAD

2.13SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)PORT STBDVARIABLEFULL THROTTLEIDLENEUTRALREVERSEFORWARDPORTSTBDENGINE GEARSHIFTS

40 Sundancer® (425 Sundancer®)2.14SECTION 2 • GENERAL BOAT ARRANGEMENTTRIM TABS SWITCH(FIG. 2.14.1)RUNNINGATTITUDE LIST PUSHBOW UP ... TOP OF BOTH

2.15SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)TRIM PLANE SWITCH (AT HELM)HYDRAULIC RAMSTRIM PLANE ZINCSTBD TRIM PLANEPORT TRIM

v40 Sundancer® (425 Sundancer®)8. SERVICE, PARTS AND REPAIR FORYOUR BOATWhen your boat s service, parts or repair, take itto an authorized Sea Ray®

40 Sundancer® (425 Sundancer®)2.16SECTION 2 • GENERAL BOAT ARRANGEMENT01234RPMX1000(FIG. 2.16.1)(FIG. 2.16.2)(FIG. 2.16.3)A PROPERLY TRIMMED BOAT:• Op

2.17SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)(FIG. 2.17.1)(FIG. 2.17.2)(FIG. 2.17.3)(FIG. 2.17.4)PORTSTBDENGINESYNCHRONIZERVO

40 Sundancer® (425 Sundancer®)2.18SECTION 2 • GENERAL BOAT ARRANGEMENTCHARGEDISCHARGEEngine ShutdownOverride SystemOVERRIDENORMALSEA-FIRE(FIG. 2.18.1)

2.19SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)SYSTEMS MONITOR DISPLAY CONTROLMONITOR (DCM)(FIG. 2.19.1)Never ignore an alarm.!

40 Sundancer® (425 Sundancer®)2.20SECTION 2 • GENERAL BOAT ARRANGEMENTThe Alarm Select is active only during multiplealarms. For example, if the engi

2.21SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)Normal Operation No Alarms SEA RAY BOATSALL SYSTEMS NORMALBIM Coax Cable to DCM

40 Sundancer® (425 Sundancer®)2.22SECTION 2 • GENERAL BOAT ARRANGEMENTSMARTCRAFT SYSTEM(FIG. 2.22.1)SEA RAY NAVIGATOR (OPTIONAL)(FIG. 2.22.2)+PWRNAVIG

2.23SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)NAVIGATION LIGHTS(FIG. 2.23.1)GREEN LIGHT(VISIBLE 2NAUTICAL MILES)RED LIGHT(VISI

40 Sundancer® (425 Sundancer®)2.24SECTION 2 • GENERAL BOAT ARRANGEMENTGFEDCB120V RECEPTACLETELEPHONE PLUGA/C CONTROLTV TUNERCOCKPIT STEREOCABIN STEREO

2.25SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)GFEDCBVACUUM INLETAFT STATEROOMAFT BUNK LIGHTSCO MONITOR12 VOLT RECEPTACLEPOWER

40 Sundancer® (425 Sundancer®)viABOUT YOUR LIMITED WARRANTYSea Ray offers an express Limited Warranty on each new Sea Ray purchased through an author

40 Sundancer® (425 Sundancer®)2.26SECTION 2 • GENERAL BOAT ARRANGEMENTDCBFIRE EXTINGUISHER MANUALPULLCOCKPIT LIGHTGFI RECEPTACLE12 VOLT RECEPTACLE (X2

2.27SECTION 2 • GENERAL BOAT ARRANGEMENT40 Sundancer® (425 Sundancer®)BCBULB REPLACEMENTHALOGEN 12V 10WBI-PRONGBULB REPLACEMENTHALOGEN 12V 10WBI-PRONG

40 Sundancer® (425 Sundancer®)2.28SECTION 2 • GENERAL BOAT ARRANGEMENTLIGHTING(FIG. 2.28.1)BULB REPLACEMENTFUSE TYPE BULB#12V10WPERKO #70-0ABULBREPLA

3.1SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)1. PREPARING TO DEPARTAs the owner/operator of a Sea Ray® yacht, youare responsible for th

40 Sundancer® (425 Sundancer®)3.2SECTION 3 • USING YOUR BOAT7. Navigation - Adhere to navigational aids in thewater and on shore.8. Fuel - Check consu

3.3SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)5. FUELING THE BOATCertain precautions must be carefully andcompletely observed every time

40 Sundancer® (425 Sundancer®)3.4SECTION 3 • USING YOUR BOATLoad to less than capacity in adverseconditions.• Board one person at a time and give assi

3.5SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)1. Check battery solenoidswitches for ENERGIZEDposition. Battery solenoidswitches are loca

40 Sundancer® (425 Sundancer®)3.6SECTION 3 • USING YOUR BOAT13. Shut down the engines and recheck fluid levels;top off if necessary.NOTE: For general

3.7SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)B. OPERATION1. Throttle Levers:Forward motion - increases ThrottleAft Motion - Decreases T

vii40 Sundancer® (425 Sundancer®)40 DA OWNER'S MANUAL • TABLE OF CONTENTSINTRODUCTION1. This Manual ...

40 Sundancer® (425 Sundancer®)3.8SECTION 3 • USING YOUR BOAT! CAUTION MASTER HEAD BEFORE STARTING ENGINES OR GENERATOR:GENER AT ORGASOLINE VAPORS CA

3.9SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)5. Run the bilge blowersfor at least four minutesbefore starting and anytime the generator

40 Sundancer® (425 Sundancer®)3.10SECTION 3 • USING YOUR BOATPOWERPOWER120 VOLTS ACSALON AIRCONDITIONERBOW THRUSTERBATTERY CHARGER24VWASHER/DRYERGALLE

3.11SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)Under no circumstances override the sourceselect system.! WARNING8. Turn ON EquipmentBr

40 Sundancer® (425 Sundancer®)3.12SECTION 3 • USING YOUR BOAT17. MAINTENANCE FOR SHORE POWERCABLE SET & SHORE POWERINLETSThe metallic parts of you

3.13SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)SINKING HAZARD – Anchor from the bow if usingone anchor. A small current can make a stern

40 Sundancer® (425 Sundancer®)3.14SECTION 3 • USING YOUR BOATScope =Rode LengthBow Height + Water DepthB. ANCHORINGProper anchoring requires knowledge

3.15SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)G. A F INAL WORDAn anchored boat is affected by wind and seaconditions. Because there i

40 Sundancer® (425 Sundancer®)3.16SECTION 3 • USING YOUR BOATMake sure that the power is off before any work isperformed on the windlass.! DANGERWIN

3.17SECTION 3 • USING YOUR BOAT40 Sundancer® (425 Sundancer®)BOW THRUSTER OPERATION(FIG. 3.17.1)BOWTHRUSTER TOGGLECONTROL(SEE FIGURE 2.8.2)THRUSTTHRUS

40 Sundancer® (425 Sundancer®)viii40 DA OWNER’S MANUAL • TABLE OF CONTENTSSECTION 3 • USING YOUR BOAT1. Preparing to Depart ...

40 Sundancer® (425 Sundancer®)3.18SECTION 3 • USING YOUR BOATTHIS PAGE WAS INTENTIONALLY LEFT BLANK

4.1SECTION 4 • BILGE & UNDERWATER GEAR40 Sundancer® (425 Sundancer®)1. BILGEA. FUEL & OIL SPILLAGERegulations prohibit discharging fuel or oil

40 Sundancer® (425 Sundancer®)4.2SECTION 4 • BILGE & UNDERWATER GEARThe pumps are protected by breakers on the mainDC breaker panel located on the

4.3SECTION 4 • BILGE & UNDERWATER GEAR40 Sundancer® (425 Sundancer®)port aft salon. The blowers can also be activatedby a switch on the control st

40 Sundancer® (425 Sundancer®)4.4SECTION 4 • BILGE & UNDERWATER GEAR8. MARINE GEARSA. REDUCTION GEARSA reduction gear reduces the rotating speed o

4.5SECTION 4 • BILGE & UNDERWATER GEAR40 Sundancer® (425 Sundancer®)10. ENGINE REMOVALShould the removal of an engine become necessary,see your Se

40 Sundancer® (425 Sundancer®)4.6SECTION 4 • BILGE & UNDERWATER GEARreverse the propeller after going through a weedyarea to unwrap and clear away

4.7SECTION 4 • BILGE & UNDERWATER GEAR40 Sundancer® (425 Sundancer®)A. OPERATING INSTRUCTIONS:(SERVICE ONE (1) ENGINE AT A TIME.)1. Run engines or

40 Sundancer® (425 Sundancer®)4.8SECTION 4 • BILGE & UNDERWATER GEARBASIC PROPELLER CHARACTERISTICSPropellers have two basic characteristics:• Di

4.9SECTION 4 • BILGE & UNDERWATER GEAR40 Sundancer® (425 Sundancer®)Jam NutShaft Thread Prop Torque TorqueDiameter Size Nut Ft. Lbs. Ft. Lbs.1&quo

ix40 Sundancer® (425 Sundancer®)40 DA OWNER’S MANUAL • TABLE OF CONTENTSSECTION 6 • ELECTRICAL SYSTEM1. DC System ...

40 Sundancer® (425 Sundancer®)4.10SECTION 4 • BILGE & UNDERWATER GEARB. SHAFTSThe shaft coupling is the connecting pointbetween the shaft and the

4.11SECTION 4 • BILGE & UNDERWATER GEAR40 Sundancer® (425 Sundancer®)TO REPLACE THE CARRIER SEAL:1. Clean any accumulated dirt and scale from thee

40 Sundancer® (425 Sundancer®)4.12SECTION 4 • BILGE & UNDERWATER GEAR14. RUDDER & RUDDER STUFFING BOXThe rudder is the vertical flat surface a

4.13SECTION 4 • BILGE & UNDERWATER GEAR40 Sundancer® (425 Sundancer®)POWER STEERING(FIG. 4.13.1)16. HYDRAULIC POWER STEERINGCONTROLThe hydraulic p

40 Sundancer® (425 Sundancer®)4.14SECTION 4 • BILGE & UNDERWATER GEAR40 DA BILGE (GAS)(FIG. 4.14.1)18. 40 DA BILGE LAYOUTGFEDCBSTARBOARD FUEL TANK

4.15SECTION 4 • BILGE & UNDERWATER GEAR40 Sundancer® (425 Sundancer®)40 DA BILGE (DIESEL)(FIG. 4.15.1) 40 DA BILGE LAYOUT (DIESEL)FWDGFEDCBSTARBOA

40 Sundancer® (425 Sundancer®)4.16SECTION 4 • BILGE & UNDERWATER GEARTHIS PAGE WAS INTENTIONALLY LEFT BLANK

5.1SECTION 5 • FUEL SYSTEM40 Sundancer® (425 Sundancer®)1. FUEL SYSTEMSection 3 - Using Your Boat contains importantfueling information. Take time to

40 Sundancer® (425 Sundancer®)5.2SECTION 5 • FUEL SYSTEMC. FUEL VENTYour Sea Ray® is equipped with a fuel tank ventfor each tank which serves as a pre

5.3SECTION 5 • FUEL SYSTEM40 Sundancer® (425 Sundancer®)5. FUEL FILTERS (DIESEL OPTION)Primary fuel filters are located in-line between thefuel tank a